How long do Hypertherm consumables last?

How long do Hypertherm consumables last?

Usually, in normal conditions, we can say that the electrode will wear out first during machine cutting. Typical life time of a set of consumable should last about 1 to 3 hours for about 120 A of mechanized cutting, it’s in function of the job. Cutting at lower current may gets longer consumable life.

How thick will a hypertherm 45xp cut?

Professional-grade plasma system for cutting 16 mm (5/8″) thick metal, gouging, and marking. Small size and light weight provides exceptional portability for a 16 mm (5/8″) rated cutting system. Handheld and mechanized usage with CNC interface and FastConnect™ torch connection.

Why is my Hypertherm plasma cutter not working?

Your plasma cutter isn’t cutting like it used to. Change out your nozzle and electrode as those two consumable parts are often the first to show signs of wear. If that still doesn’t fix the problem, try changing your swirl ring. Also, look at your air supply as moisture could be the culprit here as well.

What are Hypertherm consumables made of?

It is comprised of a copper holder that contains an emissive element of hafnium or tungsten— metals with high melting points that will sustain an arc.

Do plasma cutters wear out?

Plasma cutter consumables are a set of components in your plasma cutter that gradually wear over time until they need to be replaced: they have a life cycle.

What is the difference between hypertherm 45 and 45xp?

A major difference between the 45 and the 45 XP is Hypertherm’s focus on user experience. On the 45, the control panel was spread illogically over the machine. For instance, the power button was on the back, making it a hassle to get to. With the 45 XP, everything is much easier to access.

Is hypertherm a good plasma cutter?

Hypertherm Powermax30 Plasma Cutter – Best Overall For our top pick, we’ve chosen the Hypertherm Powermax30 XP. It’s one of the best plasma cutters for home use, as it’s available at a low price while offering more than enough of the features a hobbyist would need.

Why does my plasma torch keep going out?

Water in the air stream will “put the fire out” in the torch. It can cause the arc to be erratic and unstable and may seem like the plasma cutter isn’t working correctly. Make sure at the least you are running a small disposable in-line water separator or upgrade to a desiccant system on your compressor.

When should I change my plasma electrode?

As you use the electrode, the hafnium/tungsten becomes molten and pieces of it start to blow out through the nozzle as you cut. It develops a pit at the front of the electrode. Once that pit depth is over 1⁄32, it’s time to change the consumable.

Where are Hypertherm plasma cutters made?

New Hampshire, USA
Hypertherm takes great pride in offering products that are designed and built in New Hampshire, USA. With over 40 years of metal cutting experience, their products are among the best in the world. Both the Powermax 30 XP and the 30 AIR are excellent plasma cutters.

What air pressure is required for plasma cutting?

To be precise, the air pressure required for a plasma cutter is about 4-8 SCFM at 90-120 PSI. This plasma cutter air pressure is a generalization for cutting steel between 3/8″ and 7/8″ thick.

What is a common issue when plasma cutting?

Cutting too fast or too slow Cutting too fast or slow will cause cut quality problems. If the speed is too slow the cut pieces will develop “low speed dross,” a large bubbly accumulation of dross along the bottom edge. Slow speeds may also cause a widening of the kerf and excessive amounts of top spatter.