How do you do a first article inspection?
First Article Inspection (FAI) is the process of planning, manufacturing, and verifying a production process….How to Create a First Article Inspection Report in 5 Steps
- Step 1: Pre-plan your FAI.
- Step 2: Create an inspection plan.
- Step 3: Manufacture the part.
- Step 4: Collect data.
- Step 5: Create report.
What does first article inspection include?
A first article inspection (FAI) is a design verification and design history file and a formal method of providing a reported measurement for each manufactured feature of a part or assembly. Typically the supplier performs the FAI and the purchaser reviews or approves the report.
What is AS9102 first article inspection?
The AS9102 standard defines first article inspection as, “A planned, complete, independent, and documented inspection and verification process to ensure that prescribed production processes have produced an item conforming to engineering drawings, DPD, planning, purchase order, engineering specifications, and/or other …
Who performs first article inspections?
A first article inspection occurs when an authorized person — typically the supplier or a second-party inspector with a laboratory and specialized measuring equipment — takes one or several parts from the first production run. They then compare them to the client specifications to verify they match exactly.
How many parts are needed for first article inspection?
Unlike a full PPAP which typically requires the production of tens to hundreds of parts for run-at-rate and process capability studies, an FAI requires the inspection of only one part (in some cases three to five parts).
What is the purpose of an FAI?
The purpose of an FAI is to provide objective evidence that all engineering, design and specification requirements are correctly understood, accounted for, verified and recorded.
What is the purpose of FAI?
The purpose of a FAI report include the following: The FAI report provides a guideline to provide objective confirmation that all engineering design and specification requirements are correctly understood, accounted for, verified and documented. Ensure the production process is reliable, repeatable and consistent.
Why is FAI important?
Failing to conduct an inspection was an expensive error to make, and that’s why an in-depth FAI is imperative to your organisation. It enables you to detect errors in the manufacturing process early on and avoid products being produced to incorrect or insufficient standards. This saves time, money, and resources.
What is the difference between Ppap and FAI?
PPAP (Production Part Approval Process) is a mandatory process in the automotive industry, and is designed to assess the manufacturability of the supplier to fulfill customer quality requirements. FAI (First Article Inspection) is the aerospace equivalent of the PPAP and is also called initial quality control.
Why do we do first article inspection?
A First Article inspection is required during the new product introduction process to ensure that the manufacturing process is capable of consistently delivering products that meet specifications.
What is the difference between PPAP and FAI?
Does ISO 9001 require first article inspection?
ISO 9001 does require that you have your operational processes defined and controlled; however, the very specific requirement to perform and record the inspection of an article from the first production run is not included as a required verification process.